Visimaster — Varad Automation & Robotics Pvt. Ltd.
About us · Established 2013 · Bhosari, Pune

The engineers behind zero-defect production lines.

Varad Automation & Robotics Pvt. Ltd. builds the Visimaster range of vision inspection and sorting machines — 600+ systems running in plants PAN India, across Automotive, Manufacturing, Defence, Aerospace, Electrical & Electronics and Oil & Gas.

The Varad Automation & Robotics engineering team70+ engineers & specialists · The Visimaster team
2013Established
600+Installations
250+Clients
70+Engineers & specialists
PAN IndiaCustomer reach
01 · Our vision and mission

Cutting-edge technology, for the people we serve and the place we live.

“To contribute in the growth of society and shareholders by providing cutting edge technology to whom we serve, and to where we live.”
Innovation

Providing cutting edge technology products through innovation, pragmatic approach & continuous improvement.

Culture

Nurture the culture of humility, respect, trust & dignity towards all.

Growth

Striving for the growth of organization, stakeholders & society.

02 · The journey
2013

Founded in Bhosari, Pune

Varad Automation & Robotics begins building vision inspection and sorting SPMs.

2017

In-house AI/DL technologies

Proprietary deep-learning defect detection, trained and refined on real production data.

Today

600+ installations, PAN India

250+ clients across Automotive, Manufacturing, Defence, Aerospace, Electronics, Oil & Gas.

03 · One partner, five integrated capabilities
01Vision Inspection Systems

AI-powered vision that catches the defects a human eye misses.

02Robotics & Assembly Automation

Robotic cells that automate assembly and eliminate manual error.

03AI/DL & Industry 4.0 Systems

Self-learning quality intelligence, connected from line to cloud.

04Special Purpose Machines

Custom-built machines engineered for your exact process.

05Integrated Multi-Technology Inspection

Eddy Current, Laser & Air Gauging combined with vision — single-station inspection.

04 · Key achievements · the engineering record
600 PPMO-Ring inspection at full production speed
0.5 µmMeasurement repeatability achieved
11 camerasFirst 11-camera inspection system for bleeder screws
1500 PPMOptical counting system
≥50 µmDefect detection in insert inspection
2 µm · 600 mmRepeatability on long-shaft GD&T parameters
Laser 3DLaser-based 3D inspection systems
AI/DLIn-house deep-learning inspection since 2017
05 · Why partner with Varad
A single window for quality automation

In-house AI/DL developed over decades of R&D — proprietary defect-detection algorithms, trained and refined on real production data.

Sub-micron precision

Proven 0.5–2 micron repeatability on the most critical automotive components.

Speed without compromise

Running live customer lines at 600 to 1500+ parts per minute.

Nationwide, on the ground

PAN-India engineering, installation, training and after-sales support — wherever you operate.

One team, full stack

Vision, Robotics, SPM and IIoT — engineered and delivered by a single team.

Battle-tested across sectors

Trusted by Tier-1 and Tier-2 manufacturers in Automotive, Aerospace and Defence.

AutomotiveManufacturingDefenceAerospaceElectrical & ElectronicsOil & Gas
06 · Critical projects · built and delivered
Bleed screw inspectionHole concentricity, thread parameters (major/minor dia, pitch, thread angle); top, outer 360°, inclined, cone & bottom surfaces11-camera system
Bearing cage inspectionTotal length, ID, OD, side pocket dimensions; top & bottom flat surfaces, inner and outer 360°8-camera system
Banjo bolt inspectionOD, length, thread major/minor dia, thread angle; damages on thread & shank, bearing face, hex, hole continuity6-camera system
O-ring inspectionID, OD & flash; short fill, poor flow, cut marks, dents, dust, ID/OD 360° parting-line defects6-camera system
Tappet screw inspectionTotal length, OD, thread major/minor dia; dent, damage, flat threads, head damage6-camera system
Planetary gear inspectionOD, ID, diameter, thickness; gear-tooth defects — chip off, cracks, dents, foreign particles, broken tooth, burr6-camera system
Valve seat inspectionOD, thickness, ID with front-light camera; crack, scratch, grinding cut at top/bottom face, ID scaling5-camera system
Collet inspectionTotal length, total height; line mark, pitting mark, dent mark5-camera system
IC stud inspectionTop & bottom flat surface defects, cone defects, ID wall defects on cone side, outer side defects4-camera system
Shaft inspectionOD, length, thread major/minor diameter1-camera system
Laser inspection — radiator copper blockTotal length, total width, flatness1 camera + 2 laser units
Plastic part inspectionFlash, protrusion, short shot pin, white patches, stake pin & guard bar damage, damaged insert, comb damageMulti-variety vision
07 · Trusted by the industry

The companies running Visimaster machines.

250+ clients across automotive, fasteners, rubber and precision manufacturing — these are some of the names on our installation record.

BOSCHA Raymond Fasteners India Pvt. Ltd.BajajPatco Precision Components Pvt LtdBadve GroupEnduranceRoop PolymersMetaforge Engineering India Pvt. Ltd.Kumar Elastomech Pvt. Ltd.PolyhoseDhoot TransmissionFiltrumMubeaJayashree PolymersPrecision Engineering WorksTata Green BatteriesGold SealStar FastenersCooper Standard GroupTRISTONE GroupSujan GroupTVS UpasanaM&M Machine Craft Pvt LtdVarrocVulkanTria GroupMega Rubber Technologies Pvt. Ltd.VibracousticViscon Rubber Industries

Your part could be next on this list.

Send one photo of your part with your production quantity — our AI checks it against the installed range and a vision engineer confirms within 24 hours.

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