Visimaster — Varad Automation & Robotics Pvt. Ltd.
+91 86699 62225
Vision inspection machines · Visimaster range · Made in Pune

Vision inspection machines — Jamnagar brass industry

Jamnagar is one of India's largest hubs for brass inserts, brass fasteners, threaded components, electrical brass parts and precision turned parts. As volumes rise for automotive, electrical, plumbing and export customers, small defects — burrs, scratches, thread damage, cracks, dimensional variation — turn into complaints, assembly problems and production loss when they are not caught in time.

Visimaster vision inspection machines inspect brass components automatically: surface defects, dimensions and thread verification on every part, with OK/NG sorting at up to 300 parts per minute.

See the machines
Sample precision brass and turned components inspected on the Glass Disc machine
Why automate

Why brass manufacturers are moving to automated inspection

  • Reduce customer-side rejection and rework
  • Dispatch with confidence, batch after batch
  • Reduce dependence on manual sorting teams
  • Meet export quality requirements with inspection records
  • Consistency across production batches
  • Process traceability from the inspection data
Parts

Brass components suited to vision inspection

  • Brass inserts
  • Precision turned components
  • Electrical brass parts
  • Fasteners and connectors
  • Automotive brass components
  • CNC-machined parts
  • Threaded fasteners
  • Plastic and rubber components
The machine

Glass Disc machine for precision brass parts

Parts travel on a transparent rotating disc past six camera stations — top, side, taper, top surface, bottom surface and 360° outer — so every face is inspected in one revolution.

Glass Disc — Optical Inspection & Sorting Machine – Glass Disc

Glass Disc

Fasteners, O-rings, washers & turned parts inspected from every side on a rotating glass disc.

Nano Glass Disc — Optical Inspection & Sorting Machine – Nano Glass Disc

Nano Glass Disc

Compact table-top glass disc for turned precision parts, fasteners and washers — detailed dimensional inspection in a bench footprint.

Horizontal Visigauge — Horizontal Visigauge

Horizontal Visigauge

One-click gauging of 25+ dimensions in a fraction of a second — the horizontal type, for turned, automotive and precision machined parts.

Defects

Common brass-part defects the cameras detect

  • Incomplete or missing thread
  • Burr formation
  • Dent marks and surface dents
  • Surface scratches and tool marks
  • Cracks
  • Cut marks and surface damage
  • Operation missing
  • Wrong orientation and part mix-up
  • Hole blockage
  • Deformation
  • Colour variation
Next step

Share samples for a feasibility study

  1. 1

    Send samples

    Courier 50–100 pieces of the insert or fastener, good and defective, to our Bhosari lab.

  2. 2

    We test

    The parts run on the Glass Disc under the lighting and camera set-up that shows your defects.

  3. 3

    You get a report

    Which defects are caught, at what speed, with which configuration — before any quotation.

In pictures

Brass and turned parts under the cameras

Precision turned components: sample collages and the defect cards the cameras flag.

On video

The machine running

From our own YouTube channel — press play to load a film.

Glass Disc vision inspection & sorting machine

Common questions

Questions buyers ask

Which machine suits brass turned parts?

The Glass Disc precision-parts configuration for high-volume sorting, the Nano Glass Disc for a bench footprint, and the Horizontal Visigauge for one-click measurement — the choice depends on volume and the checks you need.

Which brass parts can the machine inspect?

Brass inserts, precision turned components, electrical brass parts, threaded fasteners and connectors, automotive brass components and CNC-machined parts — the Glass Disc's precision-parts configuration is built for them.

Can it verify threads?

Yes — the Glass Disc has a taper camera station for internal thread present/absent, and thread damage is inspected on the surface stations.

How fast does it run?

The Glass Disc runs at up to 300 PPM with manual or automatic loading; the rate for your part is confirmed in the feasibility study.

Do you support Jamnagar?

Yes. Machines are installed with clients in Jamnagar, Rajkot and Ahmedabad and supported by engineers from the Pune works.

600+Installations
250+Clients
80%Repeat clientele
70+Engineers

Inspect every brass part before it ships?

Send a photo of your insert or fastener with your monthly quantity — VisiExpert checks it against the range and a vision engineer confirms on your samples. Free.

Contact the works