Visimaster — Varad Automation & Robotics Pvt. Ltd.
+91 86699 62225
Vision inspection machines · Visimaster range · Made in Pune

Vision inspection machine manufacturers — Pune, Mumbai, India

Accuracy, speed and consistency are no longer optional on an Indian production line. Visimaster vision inspection machines detect, measure and classify flaws on every part in real time — designed and built by Varad Automation & Robotics at its own works in Bhosari, Pune.

Whether you machine engineering parts in Vadodara, assemble electronics in Bengaluru's Electronic City or make fasteners in Mumbai, the machine is configured to your part and supported locally.

See the machines
Parts inspected on Visimaster vision inspection machines: O-rings, washers, nuts, gears and small fasteners
What it is

What is a vision inspection machine?

A vision inspection machine checks parts for scratches, dimensional deviation, cracks, misalignment and colour irregularities using high-speed cameras, engineered lighting and inspection software — consistently, impartially and round the clock. Visimaster adds automatic feeding and OK/NG ejection so the check happens on 100% of production, not a sample.

Problems solved

The problems a vision inspection machine removes

  • Missed cracks, scratches, dents, damage or missing operations
  • Quality escapes reaching the customer
  • Inspection bottlenecks and rising rework and rejection
  • Dependence on inspection tools and extra sorting manpower
  • Audit and compliance headaches — no inspection records
What you get

What a Visimaster machine gives the line

  • Every component inspected at production speed, not sampled
  • Plug-and-play integration with the existing line, or standalone with its own feeder
  • Inspection data saved per part, with SPC reports on the Nano Glass Disc, Visigauges and Conveyorised line
  • On-site and remote support across India from Pune
  • Custom build — to your part, dimensions, speed and defect list
  • AI/DL defect detection developed in-house since 2017
Industries

Trusted across industries

  • Automotive — bearings, gears, fasteners, precision parts
  • Manufacturing — nuts, bolts, washers, dowels, circlips, O-rings
  • Packaging — batch-wise counting, OCR/OCV character and marking verification
The machines

Vision inspection machines built in Pune

Glass Disc — Optical Inspection & Sorting Machine – Glass Disc

Glass Disc

Fasteners, O-rings, washers & turned parts inspected from every side on a rotating glass disc.

Metal Disc — Optical Inspection & Sorting Machine for Bolts and Screws - Metal Disc

Metal Disc

Bolts, screws, ball pins and headed fasteners — dents, cracks, thread damage and 360° surface defects caught at multiple inspection stations.

Double Disc — Optical Inspection & Sorting Machine – Double Disc

Double Disc

Parts flipped mid-cycle between two discs to capture 100% of the surface area — with AI/DL defect detection.

Conveyorised Inspection — Conveyorised Inspection & Sorting Machine

Conveyorised Inspection

Conveyor-fed inspection and sorting for dowel pins, studs and small shafts — auto feeding with SPC and batch reports.

Where we operate

Already operational in India's industrial hubs

The works is in the Bhosari MIDC belt, so the West is the shortest journey: Pune, Mumbai, Thane, Vasai, Nashik, Jalgaon, Chhatrapati Sambhaji Nagar, Nagpur, Kolhapur, Shirwal, Varangaon, Ahmedabad, Vadodara, Rajkot, Surat, Jamnagar and Silvassa — an engineer can be on your floor for the install and for service.

Installations run nationwide as well, from Delhi NCR and the Punjab belt to Bengaluru, Chennai, Coimbatore and Jamshedpur; the regional pages below list those cities.

Every machine is built in Bhosari, Pune (MIDC belt), commissioned on site by our engineers and supported from the works.

How we build one for you

Customised for precision and reliability

  1. 1

    Application study

    Your part, drawing, defect list and production rate define the inspection task.

  2. 2

    Trials and feasibility

    Sample parts are tested under different lighting configurations to select the camera and optics that show the defects reliably.

  3. 3

    Build and integrate

    Workstation, vision system, marking and traceability are delivered as one machine and commissioned on your line.

In pictures

Built in Pune, inspecting parts across India

Bolts and O-rings from customer lines: sample collages and the defect cards the cameras flag.

On video

A Pune-built machine running

From our own YouTube channel — press play to load a film.

Glass Disc vision inspection & sorting machine

Common questions

Questions buyers ask

Can I visit the works?

Yes — the works in Bhosari MIDC, Pune runs demonstrations on customer samples; contact us to fix a date.

Where are Visimaster machines manufactured?

At Varad Automation & Robotics' works in Bhosari, Pune — design, build, software and testing under one roof.

Do you supply outside Maharashtra?

Yes. Machines are installed across Gujarat, Delhi NCR, Punjab, Haryana, Karnataka, Tamil Nadu and Jharkhand, and supported from Pune.

Can the machine be fitted to my existing line?

Yes — standalone with its own feeder, or integrated with your feeders, conveyors or pick-and-place.

How do I start?

Courier 50–100 sample parts, or send a photo to VisiExpert. The free feasibility study confirms what the machine can catch on your exact component.

600+Installations
250+Clients
80%Repeat clientele
70+Engineers

Manufacturing near one of these hubs?

Tell VisiExpert, our AI application engineer, what you make and where — or courier sample parts to our Bhosari lab for a free feasibility study. A vision engineer confirms the machine and the checks.

Contact the works