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OD and ID in one setup: Horizontal Visigauge with Air Gauge

A precision-parts client had to hold outer diameter within 6 µm; two orientations per part and separate OD and ID reports were slowing the line.

A precision-parts manufacturer (name withheld) · Horizontal Visigauge with Air Gauge and V-block fixture · 11 September 2026

Horizontal Visigauge on its cabinet with the air gauge unit on a side table

The problem

  • Outer diameter to be checked within a 6 µm tolerance.
  • Every part measured in two orientations, doubling the handling.
  • OD and ID results came out as separate reports.
  • Several part types with different inner diameters: each changeover slowed production.
  • Manual checks added errors and inconsistent reports.

The machine

  • Horizontal Visigauge integrated with an air gauge: OD by camera, ID by air gauge, in one setup.
  • One system programmed for several part types, with minimum changeover.
  • One combined OD and ID report per part.
  • V-block fixture for parts that must sit horizontally.

The result

  • 1 µm repeatability inside the 6 µm tolerance.
  • One setup and one report per part; readings no longer depend on the operator.
  • Client's report: inspection is now fast and consistent, and changeovers are quick.

Source

Based on the company’s own post. The result is the customer’s report of their line, not a machine specification.

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Have a tolerance like this to hold?

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