Sorting into three tolerance bands: Horizontal Visigauge with Feedback Bin
A client had a 13 µm critical OD tolerance and had to sort every part into 4 µm, 4 µm and 5 µm bands; manual sorting was mixing OK and NOK parts.
A precision-parts manufacturer (name withheld) · Horizontal Visigauge with Feedback Bin · 12 September 2026
The problem
- Critical outer-diameter tolerance of 13 µm.
- Every part to be sorted into three bands: 4 µm, 4 µm and 5 µm.
- Manual inspection could not keep up and depended on the operator.
- OK and NOK parts were being misplaced, so batches had to be rechecked.
The machine
- Horizontal Visigauge with the Feedback Bin: measurement and sorting in one machine.
- 1 µm repeatability on the critical OD check.
- Automatic sorting of each part into its band.
The result
- Every part measured, sorted and recorded without manual handling.
- Client's report: no mix-ups since installation.
Source
Based on the company’s own post. The result is the customer’s report of their line, not a machine specification.
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OD and ID in one setup: Horizontal Visigauge with Air Gauge
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Have a tolerance like this to hold?
Courier 50–100 sample parts to our Bhosari lab for a free feasibility study, or describe the part to VisiExpert. A vision engineer confirms the checks and the machine. +91 86699 62225 on WhatsApp works too.
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